We are seeking a Senior Controls Engineer (Automation Engineer) to oversee the technical aspects of a manufacturing line with general supervision. The ideal candidate will excel in process optimization, troubleshooting operational issues, manufacturing, pilot technologies, and capital projects. This role involves applying fundamental engineering principles to design and execute system modifications, experiments, and smaller-scale capital projects. As a key technical resource, the Sr Controls Engineer will work closely with mechanics, automation technicians, and IS teams to solve complex engineering problems and drive process improvements.
Key Responsibilities:
- Technical Ownership: Lead and manage the technical aspects of automation systems for Pharmaceutical clients and Wastewater Clients.
- Process Optimization & Problem Solving: Develop strategies to optimize manufacturing processes, focusing on minimizing downtime and improving operational efficiency in a highly regulated environment.
- Leadership & Collaboration: Lead cross-functional teams and projects, driving continuous improvement and automation initiatives across departments including Research, Manufacturing, Process Development, Quality Assurance, and Validation.
- Engineering Design & Implementation: Contribute to the design, specification, and implementation of system modifications, experiments, and capital projects. Ensure effective deployment of new or improved engineering techniques and procedures.
- Cross-Functional Coordination: Collaborate with various departments to define and develop requirements for complex system modifications and facility improvements.
- Documentation & Compliance: Ensure all engineering processes, changes, and updates adhere to applicable industry standards (e.g., GMP, GAMP), maintaining compliance with relevant documentation and validation protocols.
- Validation & Lifecycle Management: Oversee the lifecycle of automation systems, including design, installation, validation, and ongoing performance monitoring.
Qualifications:
Basic Qualifications:
- Bachelor's degree in Engineering with at least 2 years of Automation experience in Pharmaceutical, Biotechnology or Wastewater industries
- OR Associate's degree in Engineering with 6 years of relevant experience in above industries.
Preferred Qualifications:
- Advanced degree in Mechatronics, Computer Engineering, Electrical Engineering, Mechanical Engineering, or Chemical Engineering
- Knowledge and experience with pharmaceutical/biotech processes.
- In-depth experience with programming, design, installation, validation, and lifecycle management of manufacturing process controls and automation systems
- Experience with Robotics, Siemens, and Rockwell software platforms
- Strong understanding of GMP (Good Manufacturing Practices) and GAMP (Good Automated Manufacturing Practice), including associated documentation requirements in regulated industries
- Experience with validation protocols and knowledge of the processes and requirements for new equipment installations
- Strong project management skills with proven ability to handle complex tasks and drive improvements
- Excellent verbal and written communication, presentation, and technical writing skills
- Proven ability to collaborate with cross-functional teams and lead projects from conception to completion
- Familiarity with Operational Excellence and Lean Transformation principles, particularly in automation and engineering contexts
- Expertise in PLC and HMI programming with specific experience in Rockwell, B&R, and Siemens systems
Strongly Preferred Skills:
- Strong PLC and HMI Troubleshooting (Rockwell or Siemens)
- Strong communication and teamwork skills
- Root Cause Analysis and Troubleshooting
